Perspective serial production
To organize the mass
production of autonomous power supply systems, it is necessary to build an
administrative and production complex (66 x 36 m). Any piece of land with an area of
2 hectares, preferably near the road, is suitable for construction . The
presence of energy highways is not required, since the heat and power supply of the
production is also supposed to be provided by an autonomous power supply system by
renewable sources.
The estimated productivity of the enterprise will be 25 sets of systems per month (or 1 set per day), which is optimal at this stage of system implementation
The estimated productivity of the enterprise will be 25 sets of systems per month (or 1 set per day), which is optimal at this stage of system implementation
Description of premises, networks
and main production sites of the enterprise is given in the table.
n/n
Name
Description
1
Production room
Frame
construction of the building. Enclosing structures and roofing are made
of sandwich-type panels (aggregate: polystyrene foam or polyurethane
foam).
2
Administrative premises
Offices, etc.
3
Household and service premises
Household room (perhaps, coffeteria or dining room), locker rooms,
showers, toilets. Service: boiler room, switchboard room, etc.
Network engineering
n/n
Name
Description
1
Power
supply
At the
construction stage and in the first period of work - the diesel
generator. In the future, the main source of electricity will be the
wind turbine park.
2
Cold
water supply
The
source of water is an artesian well. Water is pumped by a submersible
electric pump into a storage tank, from where it is fed into the system.
Submersible pump control provides automatic block by level sensors. The
pressure in the system is maintained by an automatic pumping unit.
3
Hot
water supply
- In
the summer, water heating is provided by a solar system (a solar
collector unit is installed on the roof of the building) by means of a
heat exchanger embedded in a heat-insulated tank. In winter, the water
is heated by the heat pump of the heating system.
4
Heating
The
main heat source of the heating system in the production area is a heat
pump and heat stored in the heat accumulator during the summer period by
a heliosystem. "Underfloor heating" will be used as heating devices.
5
Ventilation and air conditioning
General
ventilation and air conditioning is provided by a central supply and
exhaust system with heat recovery of exhaust air.
6
Fire
security system
Fire-prevention plumbing with autonomous device of pressure in the
system, taps with special fire-fighting hoses.
7
Sewerage
The
technology of the planned production does not imply the availability of
production waste. Disinfection of domestic wastewater provides an active
aerobic cleaning system. Purified waste water through the filter well
enters the ground. The sludge obtained in the treatment of wastewater
does not require special disposal, but is a good fertilizer.
8
Downpour sewerage
Rainwater goes to the drainage system and the fire reservoir.
Wind generator
blades production
n/n
Name
Description
1
Preparation sector
a)
registration, storage of components, preparation of the working
mixtures(separation systems ,gel coat, resins etc.)
b) registration, storage and cutting out of armoring materials
b) registration, storage and cutting out of armoring materials
2
Mold
preparation sector
Fenced
place with it's own ventilation for dispersion and application of
separation systems and gel coat on the moulds.
3
Moulding sector
The
future product is formed by handwork laminating. Fiberglass mat soaked
with polyether resin with brush and roller is applied at the mold until
the proper thickness of the material is achieved. Mounting elements are
installed as well.
4
Assemble sector
After
the polymerization the half-finished blades are extracted from mold. The
technical edges are cut and final mechanical processing takes place.
Half-finished blades are fixed in special mounting device. Enforcment
elements are installed. Junction unit and all inner space is filled with
construction foam.
5
Control
sector
Finished blades are balanced and tested for strength, balance.
Wind Generator head assembly
production
n/n
Name
Description
1
Machine
assemble sector
Installation of parts and components (multiplier, electric generator,
etc.), as well as sensors and actuators on the frame of the wind
generator.
2
Electrical installation sector
Completion and preparation for the installation of sensors and actuators
(manufacture of electrical wiring, etc.).
3
Debugging and control sector
All
parameters are tested, the wind generator head is tested and run-in on a
special test bench.
Production of ASU
n/n
Name
Description
1
Assembly sector
Installation of parts and components for automated control systems
2
Debugging and control sector
Testing
of all parameters, adjustment and running-in of the automated control
system are carried out on a special test bench.
3
Programmers Department
Software development and adaptation.
Support Services
n/n
Name
Description
1
Support
Services
Repair
forms. Plumber. An electrician. The operator of the power supply system.
2
Warehouse for finished products
Packing
and storage of finished products.
